All Operational Excellence articles
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News
Polestar opts to produce premium SUV model 7 in Europe over China
Polestar’s European production of the Polestar 7 signals a key European localisation strategy, exiting China and eyeing increased supply chain resiliency
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News
Rolls-Royce invests £300m to extend Goodwood manufacturing facility
Rolls Royce’s £300m site extension will expand Bespoke and Coachbuild capabilities and support future EV production.
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News
Using algae to turn CO2 into sustainable carbon fibres
Researchers transform CO2 into high-quality carbon fibres using algae, offering CO2-negative solutions for automotive sustainability.
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News
Thomas Dose on BMW Chennai’s growth and embracing diversity
BMW Chennai’s head, Thomas Dose, discusses his career path, challenges in India, and the importance of diversity in manufacturing.
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News
JLR employs robot to carry out door usage checks over Christmas
JLR’s Rudy the Robot simulates a lifetime of door usage in 12 weeks, testing 84,000 shuts in extreme temperatures at Gaydon’s £2.1m chamber.
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Article
Blueprint for building the smart factory of the future
The concept of the smart factory offers highly efficient, optimised production operations. Ford, ZF and PPG reveal how they are working to realise this potential.
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Article
Gestamp’s broad automotive production solutions portfolio
Gestamp is redefining automotive manufacturing through the use of an array of innovative technologies like gigastamping and hybrid material solutions. By combining advanced technology with sustainability goals, the supplier is driving the future of lightweight, efficient, and safer vehicles.
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ZF’s Fernando Bera on data-driven efficiency in smart factory transformation
Leveraging real-time data and prioritising people are central to ZF’s smart factory strategy, explains Fernando Bera at AMS Evolution NA 2024.
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Video
Gestamp’s Paul Belanger on cost reduction strategies through giga-stamping and collaboration
Reducing production costs and fostering early collaboration are essential for affordable EV production, says Gestamp’s Paul Belanger.
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Article
How North America aims to make EVs affordable for the masses
Automakers explore ways to cut costs by up to 50% to make EVs affordable, embracing advanced manufacturing, automation, and collaboration to scale up sustainable mobility
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Article
Smart manufacturing: Data, AI, and digital transformation
Manufacturing operations are working with new software and hardware developments, and artificial intelligence, but challenges remain in optimising these opportunities.
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News
BMW’s Regensburg plant wins flexibility, digital production award
The Regensburg plant has been awarded “Factory of the Year” for its flexibility and digital innovation in large-scale assembly, a significant win for the automotive giant.
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Article
New eBook: Better, faster, more affordable EV battery manufacturing
A new eBook by Hexagon explores insights to help you make high quality, low cost EV batteries.
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Stellantis’ production absorbs supply chain and logistics
Stellantis shifts its supply chain and logistics under manufacturing to enhance collaboration and flexibility, marking a key leadership shake-up amidst a turbulent market.
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Tier suppliers – Adapting to new challenges
BorgWarner shares insights into how the company is leveraging existing assets and using mergers and acquisitions to boost EV component production.
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Article
Megacasting: a new frontier or unfounded flare-up?
Megacasting claims to reimagine automotive production, reducing parts and welds significantly. But is it a one-size-fits-all solution?
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Article
In Emden, VW wants to leave the Passat behind
Volkswagen is using the latest production technology and some novel in-plant logistics to ramp up EV production in Emden
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Article
Virtual production networks are able to solve diverse complexities
This is how digital twins are reshaping automotive manufacturing from enhanced simulations to greater flexibility and global collaboration.
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News
Hyundai’s Metaplant America begins 2025 IONIQ 5 production
Hyundai Motor Group Metaplant America has revealed plans to kick off production of the 2025 Hyundai IONIQ 5, marking a significant milestone in electric vehicle manufacturing.
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BMW opens first North American press shop at Spartanburg, debuts new X3
BMW’s Spartanburg plant opens a $200M press shop, introduces new X3, and announces all-electric vehicle production by 2026